Last Modified: 08-30-2021 6.10:8.0.50 Doc ID: RM100000001PR02
Model Year Start: 2021 Model: Prius Prod Date Range: [07/2020 -           ]
Title: DOOR / HATCH: FRONT DOOR: DISASSEMBLY; 2021 - 2022 MY Prius [07/2020 -        ]

DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front door removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Disconnect cable from negative auxiliary battery terminal

Memorize steering angle neutral point

Lane Tracing Assist System

2021 - 2022 MY Prius [07/2020 -        ]; PRE-COLLISION: PRE-COLLISION SYSTEM: INITIALIZATION

Intelligent clearance sonar system*1

Simple advanced parking guidance system*1

Pre-collision system

AFS (Adaptive Front-lighting System)

Initialize back door lock

Power door lock control system

2016 - 2022 MY Prius [11/2015 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

  • Door window regulator sub-assembly
  • Door glass
  • Door glass run

Initialize Power Window Control System

  • Auto up and down function
  • Jam protection function
  • Catch protection function
  • Remote control function
  • Key-linked function
  • Wireless transmitter-linked function
  • Key-off operation function
  • Window open warning function

2016 - 2022 MY Prius [11/2015 -        ]; WINDOW / GLASS: POWER WINDOW CONTROL SYSTEM: INITIALIZATION

*1: When performing learning using the Techstream: Click here 2019 - 2022 MY Prius [12/2018 -        ]; PARK ASSIST / MONITORING: INTELLIGENT CLEARANCE SONAR SYSTEM: CALIBRATION

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

CAUTION:

Be sure to read Precaution thoroughly before servicing.

Click here 2021 - 2022 MY Prius [07/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PRECAUTION

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

Click here 2020 - 2022 MY Prius [08/2019 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 2021 - 2022 MY Prius [07/2020 -        ]; INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION

3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

(a) Using a moulding remover, disengage the 3 claws to remove the front door inside handle bezel plug.

4. REMOVE FRONT ARMREST ASSEMBLY

(a) Disengage the 3 clips and 7 claws as shown in the illustration.

Place Hand Here

Remove in this Direction

(b) Disengage the guide to remove the front armrest assembly as shown in the illustration.

Remove in this Direction

5. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

(a) Disengage the 2 clips and 4 claws as shown in the illustration.

Place Hand Here

Remove in this Direction

(b) Disconnect the connector to remove the multiplex network master switch assembly with front door upper armrest base panel.

6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

(a) Disengage the 2 clips and 4 claws as shown in the illustration.

Place Hand Here

Remove in this Direction

(b) Disconnect the connector to remove the power window regulator switch assembly with front door upper armrest base panel.

7. REMOVE COURTESY LIGHT ASSEMBLY

Click here 2016 - 2022 MY Prius [11/2015 -        ]; LIGHTING (INT): DOOR COURTESY LIGHT: REMOVAL+

8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

(a) Apply protective tape to the front door panel as shown in the illustration.

Protective Tape

(b) Remove the 3 screws.

(c) Disengage the 2 clips.

(d) Using a clip remover, disengage the 10 clips.

(e) While pulling out the front door trim board sub-assembly, insert a hand between the front door trim board sub-assembly and front door panel up to the area where the claws are engaged.

(f) While pulling down the part of the front door inner glass weatherstrip shown in the illustration, pull out the front door trim board sub-assembly to disengage the 2 claws.

Place Hand Here

(g) Using a clip remover, disengage the clip.

(h) Engage the 2 claws.

(i) Pull out the front door trim board sub-assembly to disengage the guide from the front door panel.

(j) Lift the front door trim board sub-assembly to separate the front door trim board sub-assembly with the front door inner glass weatherstrip from the front door panel.

NOTICE:

To prevent damage to the guide, lift the front door trim board sub-assembly with the guide disengaged.

(k) Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly as shown in the illustration.

*1

Front Door Inside Locking Cable Assembly

*2

Front Door Lock Remote Control Cable Assembly

Remove in this Direction

9. REMOVE FRONT DOOR VENT SEAL

(a) Remove the front door vent seal from the front door inner glass weatherstrip as shown in the illustration.

Remove in this Direction

10. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

(a) Slide the front door inner glass weatherstrip to remove it from the front door trim board sub-assembly as shown in the illustration.

Remove in this Direction

11. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Disengage the 2 claws to remove the front door inside handle sub-assembly.

12. REMOVE FRONT DOOR PANEL PROTECTOR

Click here 2016 - 2022 MY Prius [11/2015 -        ]; MIRROR (EXT): OUTER REAR VIEW MIRROR: REMOVAL+

13. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

Click here 2016 - 2022 MY Prius [11/2015 -        ]; MIRROR (EXT): OUTER REAR VIEW MIRROR: REMOVAL+

14. REMOVE FRONT DOOR NO. 3 SERVICE HOLE COVER

(a) Remove the front door No. 3 service hole cover.

15. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

Click here 2016 - 2022 MY Prius [11/2015 -        ]; AUDIO / VIDEO: FRONT DOOR SPEAKER: REMOVAL+

16. REMOVE FRONT DOOR SERVICE HOLE COVER

(a) Turn each front door weatherstrip clip 45 degrees and remove the 3 front door weatherstrip clips as shown in the illustration.

(b) Disengage the 4 clips to remove the front door service hole cover.

17. REMOVE DOOR SIDE AIRBAG SENSOR

Click here 2021 - 2022 MY Prius [07/2020 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: SIDE AIRBAG SENSOR (for Front Door): REMOVAL+

18. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

(a) Remove the hole plug.

(b) for Driver Side:

(1) Connect the multiplex network master switch assembly.

(c) for Front Passenger Side:

(1) Connect the power window regulator switch assembly.

(d) Connect the cable to the negative (-) auxiliary battery terminal.

(e) Turn the power switch on (IG).

(f) Move the front door glass sub-assembly so that the door glass bolts can be seen.

(g) Turn the power switch off.

(h) Disconnect the cable from the negative (-) auxiliary battery terminal.

(i) for Driver Side:

(1) Disconnect the multiplex network master switch assembly.

(j) for Front Passenger Side:

(1) Disconnect the power window regulator switch assembly.

(k) Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the front door glass sub-assembly to fall.

(l) Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

NOTICE:

Do not damage the front door glass sub-assembly.

19. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY

(a) Disengage the 2 claws to remove the front door No. 2 service hole cover.

(b) Disconnect the connector.

*a

Temporary Bolt

(c) Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator assembly may fall and cause damage.

(d) Remove the 5 bolts.

(e) Remove the front door window regulator assembly.

(f) Remove the temporary bolt from the front door window regulator assembly.

20. REMOVE FRONT DOOR GLASS RUN

(a) Remove the front door glass run.

21. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

(a) Remove the bolt.

Remove in this Direction

(b) Disengage the guide and remove the front door rear lower frame sub-assembly as shown in the illustration.

22. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

(a) Disengage the 2 claws.

(b) Using a screwdriver, disconnect the connector.

(c) Disengage the 3 clamps.

(d) Disengage the 2 claws and move the lever as shown in the illustration.

Disengage in this Direction

(e) Remove the front door outside handle assembly as shown in the illustration.

Remove in this Direction

23. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

(a) Remove the hole plug.

(b) Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

24. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

(a) Remove the hole plug.

(b) Using a T30 "TORX" socket wrench, loosen the screw.

(c) Disengage the 2 guides and claw and remove the front door outside handle cover.

25. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

(a) Disengage the 3 claws to remove the front door front outside handle pad.

26. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

(a) Disengage the 3 guides and claw to remove the front door rear outside handle pad.

27. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY

Click here 2021 - 2022 MY Prius [07/2020 -        ]; DOOR LOCK: FRONT DOOR LOCK: REMOVAL+

28. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Using a T30 "TORX" socket wrench, remove the screw.

*A

Inside

*B

Outside

(b) Slide the front door outside handle frame sub-assembly to disengage the claw and remove the front door outside handle frame sub-assembly.

29. REMOVE FRONT DOOR LOCK OPEN ROD

(a) Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

30. REMOVE FRONT DOOR CHECK ASSEMBLY

(a) Remove the 3 bolts and front door check assembly.

31. REMOVE FRONT DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 19 clips and remove the front door weatherstrip.

32. REMOVE DOOR FRAME GARNISH

(a) Disengage the 3 claws to remove the door frame garnish.

33. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

(a) Remove the 3 bolts, screw and front door front lower frame sub-assembly.

Bolt

Screw

34. REMOVE FRONT DOOR FIX WINDOW GLASS

(a) Remove the front door fix window glass with front door fix window weatherstrip as shown in the illustration.

Remove in this Direction

(b) Remove the front door fix window glass from the front door fix window weatherstrip.

35. REMOVE FRONT DOOR PANEL CUSHION

(a) Disengage the 4 claws to remove the 2 front door panel cushions.

36. REMOVE FRONT DOOR DUST PROOF SEAL

(a) Disengage the 3 claws to remove the 3 front door dust proof seals.

37. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

Click here 2021 - 2022 MY Prius [07/2020 -        ]; EXTERIOR PANELS / TRIM: FRONT DOOR BELT MOULDING: REMOVAL+

38. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

Click here 2021 - 2022 MY Prius [07/2020 -        ]; EXTERIOR PANELS / TRIM: FRONT DOOR WINDOW FRAME MOULDING: REMOVAL+

39. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

Click here 2021 - 2022 MY Prius [07/2020 -        ]; EXTERIOR PANELS / TRIM: FRONT DOOR WINDOW FRAME MOULDING: REMOVAL+

40. REMOVE FRONT DOOR REAR OUTSIDE STRIPE (w/ Black Out Tape)

Click here 2021 - 2022 MY Prius [07/2020 -        ]; EXTERIOR PANELS / TRIM: BLACK OUT TAPE (for Front Door): REMOVAL+

41. REMOVE FRONT DOOR STRIPE (w/ Black Out Tape)

Click here 2021 - 2022 MY Prius [07/2020 -        ]; EXTERIOR PANELS / TRIM: BLACK OUT TAPE (for Front Door): REMOVAL+

42. REMOVE FRONT DOOR LOWER OUTSIDE STRIPE (w/ Black Out Tape)

Click here 2021 - 2022 MY Prius [07/2020 -        ]; EXTERIOR PANELS / TRIM: BLACK OUT TAPE (for Front Door): REMOVAL+

43. REMOVE FRONT DOOR SCUFF PLATE

Click here 2021 - 2022 MY Prius [07/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+

44. REMOVE COWL SIDE TRIM BOARD

Click here 2021 - 2022 MY Prius [07/2020 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING: REMOVAL+

45. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING

Click here 2021 - 2022 MY Prius [07/2020 -        ]; EXTERIOR PANELS / TRIM: FRONT DOOR WINDOW FRAME MOULDING: REMOVAL+